Hinge mortising jig pdf merge

Umpteen years ago our favorite great dane invented a mortising jig for use with. Using mdf scraps to make a quick and easy to use router jig for hinge mortises. I also have in mind something 18 thick to hang over the top of the door for cutting the door side and butt against the top of the jamb for the jamb mortises. Bob shows you a set of door jacks that are amazingly simple to build.

A simple to use hinge mortising system, the hingemate is completely adjustable and will work on virtually any door, door jamb or stock up to 5 wide. Hingemate200 ready to use dropin door hinge jig for routers. Mortise and tenon jig plans pdf plans how to building. Mar 06, 2019 another popular plan book for the perfect weekend shop project. Mortising jig users manual popular woodworking magazine. Simply clamp the jig to the stock, adjust the slider to the width of the hinge and make the cut. Rockler introduces hinge mortising jig simplifies installation of quadrant and siderail hinges in decorative boxes medina, mn sept. I am considering a sheet of plywood about 8 x 6 with the hinge pattern openings cut at the proper distances from the top. For example, the 1 template used with a 38 bit produces a 8mortise. Then, align the support arms bottom edge with the bottom edge of the door, clamp it in place, and rout the mortise as shown above. Jun 16, 20 materials tools 4 history of the double bass voice 2. This mortising jig was originally designed by a friend and local woodworker john nephew.

I know leevalley used to have one but they dont anymore, anyone have suggestions. The key to precise results is guiding the router accurately so the sides of the mortise end up perfectly smooth, straight, and parallel to the faces of the workpiece. Mortise pal mortising jig users manual supplied with the jig come in four lengths, 12, 1, 1 12 and 2. This mortising kit makes it easy to put hinges on doors. Shopnotes magazine using the hinge mortising jig video. Glue and screw this piece perpendicular to the underside of the jig, edge abutting the marked line, covering the hingebarrelside of the bit opening. Includes templates for the two most popular interior and exterior hinge sizes. Jul 16, 2010 while building my 6panel cabinet recently pictured left, i decided to capture the process of mortising for a butt hinge. See more ideas about woodworking, woodworking jigs and router woodworking. Hi, im searching a jig to route the hinge mortises on my doors, ive found bosch 83038. Umpteen eld ago our favorite great dane invented type a mortising jig for use with. When mounted on your workbench it provides a stable accurate platform to rout your mortises on the ends of your rails for the floating. Milescraft 1214 door hinge mortising kit, hinges amazon. Milescraft turnlock signpro deluxe sign making jig.

One of the make it or break it parts of building a project comes when you install the hardware. Combined with the appropriate mortise templates sold separately this jig lets you do just thatrout flawless hinge mortises for decorative boxes. Hi, im searching a jig to route the hinge mortises on my doors, ive found. Bosch clicchange 3piece selfcentering drill bit assortment cc2430. Materials tools 4 history of the double bass voice 2.

A poorly fit hinge not only looks bad, but it can affect how well a door or lid opens and closes. Sep 21, 2015 rockler introduces hinge mortising jig simplifies installation of quadrant and siderail hinges in decorative boxes medina, mn sept. Use the hinge mortising template for mortising door and jamb for 312. Our heavy duty door hinge jigs are the fastest, easiest and most accurate way to rout hinge mortises. A handheld plunge router can be a great tool for cutting mortises. To rout mating mortises in the cabinet, clamp the jigs support arm to the face frames stile, see photo below. Step 2 if you have a cutting gauge, set it to the depth of your hinge plate. Use it for doors, strike plates, boxes, or other edge routing projects. Jul 20, 2016 using mdf scraps to make a quick and easy to use router jig for hinge mortises. Milescraft 112 horizontal character set for milescraft turnlock sign making jigs. The jig was designed to make use of shopmade floating loose tenon joinery.

Hinge mortise kit milescraft this kit allows you to cut accurate door and jamb hinge mortises without any tear or a hole on the wall. Take a look at the drawing below and youll see that the working parts of the jig. Then, its a simple task to adjust the table and stops to locate the. Precision made of extruded aluminum with builtin clamps, hinge setting gauge, plus scales and guide pins for door and jamb mortising. I like to be able to feel a tiny bit of the cutting edge when sliding my finger across the hinge to the bit. I love them for their strength, but also because, in my experience, its seems to be easier to get a mortise and tenon joint precise than it is with dowels. This looks like one that is versatile and will last. Now as well available american samoa group a paperback playscript hooray mortise and tenon jig plans. With the easy setup and routing provided by this system, frustrating mistakes will be a thing of the past.

Mortise and tenon jig plans pdf plans how to build. Milescraft hingemate350 entry and passage door hinge jig. After carefully measuring the size of the hinge and the router baseplate, i nail 1. Router mortising jig woodworking project woodsmith plans.

Make the jig too allencompassing and it becomes overly complex to make and use. A lot of furniture i build utilizes mortise and tenon joints. Build your mortising jig exactly as i did by downloading this pdf document of my plans. First, place the jig on the work surface and position the bit where it needs to be fronttoback for the mortise. It takes the stress out of the final stage of box making, a stage that, if it goes wrong, can ruin the entire box. Loosely fasten the clamp mechanism to the underside of the router guide and place the jig on the stock and center the jig on these lines using the cross hair marks. Precision made of extruded aluminum with builtin clamps, hinge setting gauge, plus scales and. The centered tape measures tabs for accurate placement on the door and jamb and the door thickness selector is easily adjusted for 8 and 4 doors. The actual bit depth when mortising hinges is rather small, making it very difficult to accurately measure and set. The system consists of the jig it hinge mortising jig platform and an array of five square template inserts, each of which corresponds to a specific type of quadrant or siderail hinge. Components are manufactured on the latest technology cnc computer numerical control machines giving you a precision mortising jig with smooth accurate motions. Progrip mortising hinge mate by peachtree woodworking pw584. Using the jig prior to using the jig, lay out the mortises on your stock.

I know how to fence the hinge to make the jig hole. It was a very simple jig, knocked together from scrap plywood, which allowed him to rout mortises of any length, any width, up to 3 deep depending on the bit in use, in virtually any workpiece that might come to hand. Progrip mortising hinge mate by peachtree woodworking. My emphasis here was on keeping things very simple, so this wont keep you away from the work for long. This mortising technique calls for routing a slot in 1. We stopped atomic number 85 the oecumenical booth at the 2011 interior hardware express to bring angstrom unit look astatine the mortise and tenon. Space them a distance apart thats twice the width of your workpiece minus mortise insets from both edges. Agreed, for 5 doors its not worth the time in making a jig simple as that may be, chisel them out. Umpteen years ago our favorite great dane invented a mortising jig for use with his favorite plunge router. Any jig used in the shop will enhance your woodworking, but when building a jig you must always come to a compromise somewhere between simple to build and versatile in use. Our mortising jigs are manufactured using top grade materials and components giving you a long lasting quality tool. Heres a shot of the completed jig ready to be adjusted. Nowadays, i cut all my mortises with a home made slot mortising machine.

Worried about sizing the mortise to match the hinge. Unfollow mortise jig to stop getting updates on your ebay feed. While building my 6panel cabinet recently pictured left, i decided to capture the process of mortising for a butt hinge. These simple tips will make the process much easier. Now the jig will track left and right with the bit where it needs to be for your mortise. The jig it hinge mortising system makes it easy to cut clean, perfectfitting mortises with a plunge router, guide bushing and straight bit. The hingemate ii lets you accurately set hinges in minutes. The same template used with a 14 bit produces a 114. Discussion in carpenters talk started by cheburashka, jul 2, 2014. From scrap slightly thicker than your workpieces, cut two stopblocks. Discover the right way to hanging a door on the router workshop. Now you can increase your homes security, or add some unique flare by replacing the doors in your home without the risk of damaging the door or door jamb. Door hinge mortiser is easytouse, dropin template jig centered tape measure tabs and measuring guide for precision rout matching mortises for hinges, strike plates and latch plates into your door and jamb with the milescraft door hinge mortise kit for routers. Hinge mortising jig woodworking project woodsmith plans.

Another popular plan book for the perfect weekend shop project. The hinge mortising jig takes the hassle out of cutting a mortise for a hinge and just about makes it automatic. I wasnt sure witch way to approach the mortises, by hand, with a mortising machine, or with a router. Here is a video on making and using a hinge mortise jig for a custom wine and china cabinet. Step 1 hold your hinge firmly in place on the workpiece and mark a line at the back edge and side edges. I am about to start a small dresser for my girlfriend and i know i want to try mortise and tenon joints for the first time. These are the only hinge templates so far for this jig. It uses the hinge to set the jig for a perfect fit. This jig makes cutting a mortise for a hinge almost automatic. Use the old door as a template for marking the hinge position if this helps. Nov 08, 2015 heres a shot of the completed jig ready to be adjusted. So before you can start routing mortises, youll need to build the jig.

Glue and screw this piece perpendicular to the underside of the jig, edge abutting the marked line. Jig it mortising system 32457 assembly assemble as shown, making sure that the notch in fence is positioned to match jig hinge area opening. This was my first custom door install so i was a bit nervous to cut into a custom ordered slab. I have found it easiest to lay the template on the router, the hinge on top of that, and then adjust bit depth to match. Increase security and privacy in your home by replacing interior and exterior doors without damaging the jamb or door frame with the hinge mortise kit from milescraft. Position hinge or optional hinge template sold separately in opening of jig and move slide bar into place to set jig for length of hinge. Learn how to build a versatile jig to cut mortises in trio ways using a router. A routing template that allows a router to create a hinge recess on a door.

Move both guides in to the sides of the material and tighten them down. It has always been affectionately referred to as johns jig and has been built and used by the majority of the woodworking night school class students for the past eight years. Hinge mortise kit, mortising system, milescraft 1214. Sep 22, 2015 the system consists of the jig it hinge mortising jig platform and an array of five square template inserts, each of which corresponds to a specific type of quadrant or siderail hinge. Milescraft 1214 door hinge mortising kit in hinges. When mounted on your workbench it provides a stable accurate platform to rout your mortises on the ends of your rails for the floating tenons turn the jig around and now you can clamp. You get 15 pages of fully dimensioned illustrations and detailed plans in pdf format. I used simple shelf straps from the hardware store for my runners, and dadoed grooves in the underside of the table to allow fronttoback adjustment for router bit positioning. A simple to use hinge mortising system, the hinge mate is completely adjustable and will work on virtually any door, door jamb or stock up to 5 wide. With a router, a small straight bit, a chisel, and some careful layout, youll find mortising for hinges to be fun and easy. Jig body lets start with the body, a simple 16 x 6 12 box with the base extended to either side a couple of inches for bench clamps. Made from clear 8mm thi please refer to dealer list. Shows how to construct your own shopbuilt mortise jig. Mark the center of the hinges barrel on the jig face, photo below.

Heres what i built, with a few custom features in order to take advantage of jig fixtures and hardware i already had. If the old doors were fitted badly to begin with, mark the amount you wish to add or subtract. Rick will show you how to layout and make your own hinge mortising jig. The hinge mate ii lets you accurately set hinges in minutes. Bob mortises the door while rick uses the same jig to mortise the jamb. The system can cut hinge mortises up to 214 wide by 514 long. To determine the overall mortise length add the template length to the bit diameter. Milescraft hingemate 200 hinge mortise kit for interior.

In addition to a plunge router, youll need a sharp bit we recommend upcut spiral bits and either an edge guide or jig to keep the router bit within the layout lines. Jun 25, 2017 here is a video on making and using a hinge mortise jig for a custom wine and china cabinet. Jig it hinge mortising system instructions with templates for specific quadrant and siderail hinges, bits and guide bushings all sold separately the jig it hinge mortising system allows you to use your plunge router to easily cut precise mortises for jewelry boxes, humidors and other small boxes. How to mortis a hinge with a router without a jig youtube. Ryobi a99ht2 door hinge template jig clamp door hardware. Simply use the hinge to set the jig for a perfect fit. Milescraft hinge mortise kit allows you to create hinge mortises for all standard door thicknesses. The templates were a decent fit for the 4 inch rounded hinges i bought. The only down side is the template jig has to be screwed into the piece to be secured. Router basics for absolute, total beginning woodworkers. Bask building your own jigs try this ellen price wood powder store grass tested model. This plan 100 mortising jig is the easiest way to create mortises in the ends or sides of rails and stiles. Clamping the workpiece in place only takes a second. Milescraft hingemate 200 hinge mortise kit for interior doors.